Measurement and Alignment Systems
Measuring and alignment systems for compation and machining processes
The use of reference clamping systems for machining processes and the pressing of metal and ceramic powders result in a significant increase in productivity and quality. At the same time, the demands on tool, press and adapter accuracy and on the accuracy of the alignment of reference clamping systems to each other are increasing.
A range of measuring and alignment systems guarantees increased accuracy requirements and easy access to pressing and machining processes with reference clamping systems.
TCQ Tooling Calibration Quality System
TCQ
High-precision electronic measurement technology
The signals from the high-precision electronic sensors are digitized and evaluated and logged by the software.
Fully automatic measurement and qualification of pressing tools
Fully automatic measurement of tool data and tapping position. Storage and transfer of the data in a database. Qualification of the pressing tools with regard to burr-free / low-burr pressing.
User-friendly software
Intuitive menu-guided operation enables simple graphic display of the measurement results of the tool data and cut-off position.
Fully automatic qualification, measurement and calibration of pressing tools - punch, die and core rod
The TCQ system is used to qualify and calibrate compaction tools in toolmaking and the press shop before the pressing process.
The quality of the interplay between punch and die is assessed, the punch lengths are automatically measured and press-relevant data such as tapping height is detected.
The assessment of the interplay between the upper and lower punch and die provides a qualitative statement on the
- accuracy of fit / press gap between punch and die
- current wear condition of the punch and die system
Measuring and storing the data relevant to the pressing process
- Height of the die
- Tapping heights of the upper and/or lower punches
- Length and plunge position of upper punch
- Length and ejection position of lower punch
- Length of core rod
are used to set up the press more quickly and reliably.
The data is recorded and evaluated fully automatically by the control system or software. The data can optionally be assigned to the pressing tools via an identification system (RFID,…) and stored in a database.
The TCQ system is available for all commercially available reference clamping systems and also supports multi axial compaction tools – closed, open and splitted dies.
User-friendly software
- Intuitive menu-driven operation
Automatic digital logging
- Automatic digital logging of measured values
- Automatic storage of data in a database
Benefits
- Qualification of compaction tools
- Data acquisition for fully automatic setting process – pressing process 4.0
- Test control station for compaction processes
- Minimization of variance in the setting process on the press by the operator
Folgende Referenzspannsysteme werden unterstützt:
- Erowa, ProGrit, System 3R°
